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傳動(dòng)效率
公稱傳
動(dòng)比iN |
輸入轉(zhuǎn)
速1/
rmin-1 |
中心距/mm | |||||||||
80 |
100 |
125 |
140 |
160 |
180 |
200 |
225 |
250 |
280~710 | ||
傳動(dòng)效率η/% | |||||||||||
10 |
1500 |
90 |
91 |
91 |
92 |
92 |
93 |
93 |
94 |
94 |
95 |
1000 |
90 |
91 |
91 |
92 |
92 |
93 |
93 |
94 |
94 |
95 | |
750 |
89 |
89.5 |
90 |
91 |
91 |
92 |
92 |
93 |
93 |
94 | |
500 |
87 |
87.5 |
88 |
89 |
89 |
90 |
90 |
91 |
91 |
92 | |
12.5 |
1500 |
89 |
90 |
90 |
91 |
91 |
92.5 |
92.5 |
93.5 |
93.5 |
94.5 |
1000 |
89 |
90 |
90 |
91 |
91 |
92.5 |
92.5 |
93.5 |
93.5 |
94.5 | |
750 |
88 |
88.5 |
89 |
90 |
90 |
91.5 |
91.5 |
92 |
92 |
93 | |
500 |
86 |
86.5 |
87 |
88 |
88 |
89 |
89 |
90 |
90 |
91 | |
14 |
1500 |
88.5 |
89.5 |
89.5 |
91 |
91 |
92 |
92 |
93 |
93 |
91 |
1000 |
88.5 |
89.5 |
89.5 |
91 |
91 |
92 |
92 |
93 |
93 |
94 | |
750 |
87 |
88 |
88.5 |
89.5 |
89.5 |
91 |
91 |
91.5 |
91.5 |
92.5 | |
500 |
85 |
86 |
86.5 |
87.5 |
87.5 |
88 |
88 |
89 |
89 |
90 | |
16 |
1500 |
88 |
89 |
89 |
90 |
90 |
91 |
91 |
92 |
92 |
93 |
1000 |
88 |
89 |
89 |
90 |
90 |
91 |
91 |
92 |
92 |
93 | |
750 |
86.5 |
87 |
88 |
89 |
89 |
90 |
90 |
91 |
91 |
92 | |
500 |
84 |
84.5 |
85 |
86 |
86 |
87 |
87 |
88 |
88 |
89 | |
18 |
1500 |
87.5 |
88 |
88 |
89.5 |
89.5 |
90 |
90 |
91 |
91 |
92 |
1000 |
87 |
88 |
88 |
89 |
89 |
90 |
90 |
91 |
91 |
92 | |
750 |
85.5 |
86 |
87 |
88 |
88 |
89.5 |
89.5 |
90 |
90 |
91 | |
500 |
83 |
83.5 |
84 |
85 |
85 |
86 |
86 |
87 |
87 |
88 | |
20 |
1500 |
86.5 |
87 |
87 |
88 |
88 |
89.5 |
89.5 |
90 |
90 |
91 |
1000 |
86 |
86.5 |
87 |
88 |
88 |
89.5 |
89.5 |
90 |
90 |
91 | |
750 |
84.5 |
85 |
86 |
87 |
87 |
89 |
89 |
89.5 |
89.5 |
90 | |
500 |
82 |
82.5 |
83 |
84 |
84 |
85 |
85 |
86 |
86 |
87 | |
22.4 |
1500 |
85.5 |
86 |
86 |
87 |
87 |
88.5 |
88.5 |
89 |
89 |
90 |
1000 |
85 |
86 |
86 |
87 |
87 |
88.5 |
88.5 |
89 |
89 |
90 | |
750 |
83.5 |
84.5 |
84.5 |
85.5 |
85.5 |
87.5 |
87.5 |
88 |
88 |
89 | |
500 |
80.5 |
81 |
81 |
82 |
82 |
83 |
83 |
84 |
84 |
85.5 | |
25 |
1500 |
85 |
86 |
86 |
87 |
87 |
88 |
88 |
88.5 |
88.5 |
89 |
1000 |
84 |
85 |
86 |
87 |
87 |
88 |
88 |
88.5 |
88.5 |
89 | |
750 |
83 |
83.5 |
84 |
85 |
85 |
86 |
86 |
87 |
87 |
88 | |
500 |
79 |
79.5 |
80 |
81 |
81 |
81.5 |
81.5 |
83 |
84 |
85 | |
28 |
1500 |
82.5 |
83 |
83.5 |
84 |
84 |
85 |
85 |
85 |
86 |
87.5 |
1000 |
82 |
82.5 |
83 |
84 |
84 |
85 |
85 |
86 |
86 |
87.5 | |
750 |
81 |
81.5 |
82 |
83 |
83 |
84 |
84 |
85 |
85 |
86 | |
500 |
77 |
77.5 |
77.5 |
78 |
78 |
79 |
79 |
80 |
80 |
81.5 | |
31.5 |
1500 |
80 |
80.5 |
81 |
82 |
82 |
83 |
83 |
84 |
84 |
85 |
1000 |
80 |
80.5 |
81 |
82 |
82 |
83 |
83 |
84 |
84 |
85 | |
750 |
77 |
77.5 |
78 |
79 |
79 |
80 |
80 |
81 |
81 |
82 | |
500 |
73 |
73.5 |
74 |
74.5 |
74.5 |
75.5 |
75.5 |
76 |
76 |
77.5 | |
35.5 |
1500 |
78.5 |
79 |
79.5 |
80 |
80 |
81 |
81 |
82 |
82 |
83.5 |
1000 |
78.5 |
79 |
79.5 |
80 |
80 |
81 |
81 |
82 |
82 |
83.5 | |
750 |
77 |
77.5 |
78 |
79 |
79 |
80 |
80 |
81 |
81 |
82 | |
500 |
73 |
73.5 |
74 |
74.5 |
74.5 |
75.5 |
75.5 |
76 |
76 |
77.5 | |
40 |
1500 |
76 |
76.5 |
77 |
78 |
78 |
79 |
79 |
80 |
80 |
81 |
1000 |
76 |
76.5 |
77 |
78 |
78 |
79 |
79 |
80 |
80 |
81 | |
750 |
75 |
75.5 |
76 |
77 |
77 |
78 |
78 |
79 |
79 |
80 | |
500 |
71 |
71.5 |
72 |
73 |
73 |
74 |
74 |
75 |
75 |
76 | |
45 |
1500 |
74.5 |
75 |
76 |
77 |
77 |
78 |
78 |
79 |
79 |
80 |
1000 |
74.5 |
75 |
76 |
77 |
77 |
78 |
78 |
79 |
79 |
80 | |
750 |
73.5 |
74 |
74.5 |
75 |
75 |
76 |
76 |
76.5 |
76.5 |
77 | |
500 |
69.5 |
70.5 |
71.5 |
71.5 |
72.5 |
72.5 |
73 |
73 |
74.5 | ||
50 |
1500 |
73 |
74 |
74 |
75 |
75 |
76 |
76 |
77 |
77 |
78 |
1000 |
73 |
74 |
74 |
75 |
75 |
76 |
76 |
77 |
77 |
78 | |
750 |
72 |
72.5 |
73 |
74 |
74 |
75 |
75 |
76 |
76 |
77 | |
500 |
68 |
68.5 |
69 |
70 |
70 |
71 |
71 |
72 |
72 |
73 | |
56 |
1500 |
71.5 |
72.5 |
72.5 |
73.5 |
73.5 |
74.5 |
74.5 |
75 |
76 |
77 |
1000 |
71.5 |
72.5 |
72.5 |
73.5 |
73.5 |
74.5 |
74.5 |
75 |
76 |
77 | |
750 |
70.5 |
71 |
71.5 |
72.5 |
72.5 |
73.5 |
73.5 |
74.5 |
74.5 |
75.5 | |
500 |
67 |
67.5 |
68 |
68.5 |
68.5 |
69.5 |
69.5 |
71 |
71 |
71.5 | |
63 |
1500 |
70 |
71 |
71 |
72 |
72 |
73 |
73 |
74 |
74 |
75 |
1000 |
70 |
71 |
71 |
72 |
72 |
73 |
73 |
74 |
74 |
75 | |
750 |
69 |
69.5 |
70 |
71 |
71 |
72 |
72 |
73 |
73 |
74 | |
500 |
65 |
65.5 |
66 |
67 |
67 |
68 |
68 |
69 |
69 |
70 |
1.選用系數(shù)
(1)選用系數(shù)KA見表1桩砰。
表1 選用系數(shù)KA
原動(dòng)機(jī) |
載荷性質(zhì)
(工作機(jī)特性) |
每日工作時(shí)間/h | ||||
≤0.5 |
>0.5~1 |
>1~2 |
>2~10 |
>10 | ||
KA | ||||||
電動(dòng)機(jī),汽輪機(jī)燃?xì)廨啓C(jī)
(啟動(dòng)轉(zhuǎn)矩小苗圃,偶爾作用) |
均勻 |
0.6 |
0.7 |
0.9 |
1 |
1.2 |
輕度沖擊 |
0.8 |
0.9 |
1.0 |
1.2 |
1.3 | |
中等沖擊 |
0.9 |
1.0 |
1.2 |
1.3 |
1.5 | |
強(qiáng)烈沖擊 |
1.1 |
1.2 |
1.3 |
1.5 |
1.75 | |
汽輪機(jī)演侍,燃?xì)廨啓C(jī)棘爱,液動(dòng)機(jī)
或電動(dòng)機(jī)(啟動(dòng)轉(zhuǎn)矩大亭螟,經(jīng)
常作用) |
均勻 |
0.7 |
0.8 |
1 |
1.1 |
1.3 |
輕度沖擊 |
0.9 |
1 |
1.1 |
1.3 |
1.4 | |
中等沖擊 |
1 |
1.1 |
1.3 |
1.4 |
1.6 | |
強(qiáng)烈沖擊 |
1.1 |
1.3 |
1.4 |
1.6 |
1.9 | |
多缸內(nèi)燃機(jī) |
均勻 |
0.8 |
0.9 |
1.1 |
1.3 |
1.4 |
輕度沖擊 |
1.0 |
1.1 |
1.3 |
1.4 |
1.5 | |
中等沖擊 |
1.1 |
1.3 |
1.4 |
1.5 |
1.8 | |
強(qiáng)烈沖擊 |
1.3 |
1.4 |
1.5 |
1.8 |
2 | |
單缸內(nèi)燃機(jī) |
均勻 |
0.9 |
1.1 |
1.3 |
1.4 |
1.6 |
輕度沖擊 |
1.1 |
1.3 |
1.4 |
1.6 |
1.8 | |
中等沖擊 |
1.3 |
1.4 |
1.6 |
1.8 |
2 | |
強(qiáng)烈沖擊 |
1.4 |
1.6 |
1.8 |
2 |
2.3或更大 |
注:工作機(jī)工作情況舉例如下辩溢。
均勻載荷:發(fā)電機(jī)菌司、均勻裝料的帶式或板式輸送機(jī),螺旋輸送機(jī)唱逢,輕型卷揚(yáng)機(jī)吴侦,包裝機(jī)械,機(jī)床進(jìn)給裝置坞古,通風(fēng)機(jī)备韧,輕型離心機(jī),離心泵痪枫,稀液料和密度均勻物料攪拌機(jī)和混合機(jī)织堂,按最大剪切力矩設(shè)計(jì)的沖壓機(jī)。
輕度沖擊:不均勻裝料的帶式或板式輸送機(jī)奶陈,機(jī)床主傳動(dòng)裝置易阳,重型卷揚(yáng)機(jī),起重機(jī)旋轉(zhuǎn)機(jī)構(gòu)吃粒,工礦通風(fēng)機(jī)潦俺,重型離心機(jī),離心泵徐勃,粘性液料及密度不均勻物料攪拌機(jī)和混合機(jī)事示,多缸柱塞泵,給料泵益侨,擠壓機(jī)暇寸,壓延機(jī),回轉(zhuǎn)窯积碍,鋅庸磅、鋁帶材、線材蚌斑、型材軋機(jī)奋完。
中等沖擊:橡膠擠壓機(jī),經(jīng)常起動(dòng)的塑料混合機(jī)决毕,輕型球磨機(jī)忌挺,木材加工機(jī)械,鋼坯初軋機(jī)留满,單缸活塞泵嫂藏。
強(qiáng)烈沖擊:鏟斗鏈傳動(dòng),篩傳動(dòng)裝置喻谭,單斗挖土機(jī)峻胞,重型球磨機(jī)答渔,橡膠混煉機(jī),冶金機(jī)械侥涵,重型給料泵沼撕,旋轉(zhuǎn)式鉆探設(shè)備,壓磚機(jī)芜飘,除鱗機(jī)务豺,冷軋機(jī),壓塊機(jī)嗦明。
(2)啟動(dòng)頻率系數(shù)見表2笼沥。
表2 啟動(dòng)頻率系數(shù)K1
每小時(shí)啟動(dòng)次數(shù) |
≤10 |
>10~60 |
>60~400 |
啟動(dòng)頻率系數(shù)K1 |
1 |
1.1 |
1.2 |
(3)小時(shí)負(fù)荷率系數(shù)K2見表3。
表3 小時(shí)負(fù)荷率系數(shù)K2
小時(shí)負(fù)荷率Jc/% |
100 |
80 |
60 |
40 |
20 |
小時(shí)負(fù)荷率系數(shù)K2 |
1 |
0.95 |
0.88 |
0.77 |
0.6 |
注:1.Jc=1h內(nèi)負(fù)荷作用時(shí)間(min)/60×100%娶牌。
2.Jc<20%時(shí)按Jc=20%計(jì)奔浅。
(4)冷卻方式系數(shù)K4見表4。
表4 冷卻方式系數(shù)K4
冷卻方式 |
減速器中心距a/mm |
蝸桿轉(zhuǎn)速n1/r·min-1 | |||
1500 |
1000 |
750 |
500 | ||
冷卻方式系數(shù)K4 | |||||
自然冷卻
(無風(fēng)扇) |
80 |
1 |
1 |
1 |
1 |
100~225 |
1.37 |
1.59 |
1.59 |
1.33 | |
250~710 |
1.51 |
1.85 |
1.89 |
1.78 | |
風(fēng)扇冷卻 |
80~710 |
1 |
2.選用條件
選用減速器應(yīng)知:原動(dòng)機(jī)诗良、工作機(jī)類型及載荷性質(zhì)汹桦,每日平均運(yùn)轉(zhuǎn)時(shí)間,啟動(dòng)頻率和環(huán)境溫度鉴裹。
(1)減速器一般采用油池潤滑舞骆,當(dāng)蝸桿計(jì)算圓滑動(dòng)速度vs>10m/s時(shí),采用強(qiáng)制潤滑癣辉。
(2)減速器用潤滑油粘度指數(shù)(Ⅵ)應(yīng)大于100模鹿。
(3)減速器采用合成蝸輪蝸桿油帚萧。
(4)減速器潤滑油油品按下表規(guī)定传起。允許采用潤滑性能相當(dāng)或更高的油品。
潤滑油油品
輸入轉(zhuǎn)速/r·min-1 |
中心距/mm |
80 100 125 160 200 250 315 400 500 630
140 180 225 280 355 450 560 710 | |
1500
1000
750
500 |
320蝸輪蝸桿油①
460蝸輪蝸桿油
680蝸輪蝸桿油
|
①建議采用強(qiáng)制潤滑赔膳。
(5)減速器軸承采用飛濺潤滑掺挺,也可用脂潤滑。
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