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圓弧圓柱蝸桿減速器與普通圓柱蝸桿減速器相比較,具有結(jié)構(gòu)緊湊胚砰、體積小锥累、質(zhì)量輕的優(yōu)點(diǎn)。蝸桿齒廓為ZC1的蝸桿減速器有四種型式:基本型圓弧圓柱蝸桿減速器、軸裝式圓弧圓柱蝸桿減速器、立式圓弧圓柱蝸桿減速器、ZC1型雙級(jí)蝸桿及齒輪-蝸桿減速器码日。
CW型圓弧圓柱蝸桿減速器(JB/T 7935-1999)采用滲碳、淬火及磨削的ZC1蝸桿傳動(dòng)视搏,承載能力大、傳動(dòng)效率較高县袱、壽命長(zhǎng)浑娜。適用于冶金、礦山式散、起重筋遭、運(yùn)輸、化工暴拄、建筑漓滔、建材、能源、輕工等行業(yè)响驴,是應(yīng)用范圍廣泛的通用減速器透且。
工作條件:蝸桿轉(zhuǎn)速不超過(guò)1500r/min;工作環(huán)境溫度為-40~40℃,當(dāng)工作環(huán)境溫度低于0℃時(shí)豁鲤,啟動(dòng)前潤(rùn)滑油必須加熱到0℃以上秽誊,或采用低凝固點(diǎn)的潤(rùn)滑油,當(dāng)工作溫度高于40℃時(shí)跟斜,必須采取冷卻措施低案;減速器可正反向運(yùn)轉(zhuǎn)。
(一) 型號(hào)與標(biāo)記
1. 型號(hào)
CW型—蝸桿齒廓為ZC1的圓弧圓柱蝸桿減速器绪论。
2. 標(biāo)記
a |
B1 |
B2 |
C1 |
C2 |
H1 |
H |
L1 |
L2 |
L3 |
L4 |
h |
d1 |
b1 |
t1 |
l1 |
63 |
145 |
125 |
95 |
100 |
65 |
228 |
120 |
120 |
62 |
130 |
16 |
19j6 |
6 |
21.5 |
28 |
80 |
170 |
160 |
120 |
130 |
80 |
280 |
142 |
140 |
80 |
150 |
20 |
24j6 |
8 |
27 |
36 |
100 |
215 |
190 |
170 |
155 |
100 |
340 |
178 |
170 |
95 |
190 |
28 |
28j6 |
8 |
31 |
42 |
125 |
260 |
220 |
200 |
180 |
112 |
412 |
215 |
195 |
110 |
205 |
32 |
32j6 |
10 |
35 |
58 |
140 |
280 |
240 |
220 |
195 |
125 |
455 |
225 |
215 |
120 |
238 |
35 |
38k6 |
10 |
41 |
58 |
160 |
330 |
270 |
275 |
230 |
140 |
500 |
380 |
243 |
140 |
258 |
38 |
42k6 |
12 |
45 |
82 |
180 |
360 |
305 |
280 |
255 |
160 |
570 |
295 |
265 |
150 |
270 |
40 |
42k6 |
12 |
45 |
82 |
200 |
420 |
340 |
335 |
285 |
180 |
620 |
320 |
295 |
170 |
320 |
45 |
48k6 |
14 |
51.5 |
82 |
225 |
460 |
360 |
370 |
300 |
200 |
700 |
350 |
320 |
180 |
325 |
50 |
48k6 |
14 |
51.5 |
82 |
250 |
515 |
390 |
425 |
325 |
200 |
740 |
380 |
350 |
195 |
375 |
55 |
55k6 |
16 |
59 |
82 |
280 |
560 |
430 |
450 |
360 |
225 |
840 |
425 |
390 |
215 |
395 |
60 |
60m6 |
18 |
64 |
105 |
315 |
620 |
470 |
500 |
395 |
250 |
940 |
460 |
430 |
235 |
415 |
65 |
65m6 |
18 |
69 |
105 |
355 |
700 |
520 |
560 |
440 |
280 |
1050 |
498 |
490 |
260 |
475 |
70 |
70m6 |
20 |
74.5 |
105 |
400 |
780 |
570 |
630 |
490 |
300 |
1160 |
545 |
525 |
295 |
510 |
75 |
75m6 |
20 |
79.5 |
105 |
a |
B1 |
B2 |
C1 |
C2 |
H1 |
H |
L1 |
L2 |
L3 |
L4 |
h |
d1 |
b1 |
t1 |
l1 |
63 |
145 |
125 |
95 |
100 |
65 |
228 |
120 |
120 |
62 |
130 |
16 |
19j6 |
6 |
21.5 |
28 |
80 |
170 |
160 |
120 |
130 |
80 |
280 |
142 |
140 |
80 |
150 |
20 |
24j6 |
8 |
27 |
36 |
100 |
215 |
190 |
170 |
155 |
100 |
340 |
178 |
170 |
95 |
190 |
28 |
28j6 |
8 |
31 |
42 |
125 |
260 |
220 |
200 |
180 |
112 |
412 |
215 |
195 |
110 |
205 |
32 |
32j6 |
10 |
35 |
58 |
140 |
280 |
240 |
220 |
195 |
125 |
455 |
225 |
215 |
120 |
238 |
35 |
38k6 |
10 |
41 |
58 |
160 |
330 |
270 |
275 |
230 |
140 |
500 |
380 |
243 |
140 |
258 |
38 |
42k6 |
12 |
45 |
82 |
180 |
360 |
305 |
280 |
255 |
160 |
570 |
295 |
265 |
150 |
270 |
40 |
42k6 |
12 |
45 |
82 |
200 |
420 |
340 |
335 |
285 |
180 |
620 |
320 |
295 |
170 |
320 |
45 |
48k6 |
14 |
51.5 |
82 |
225 |
460 |
360 |
370 |
300 |
200 |
700 |
350 |
320 |
180 |
325 |
50 |
48k6 |
14 |
51.5 |
82 |
250 |
515 |
390 |
425 |
325 |
200 |
740 |
380 |
350 |
195 |
375 |
55 |
55k6 |
16 |
59 |
82 |
280 |
560 |
430 |
450 |
360 |
225 |
840 |
425 |
390 |
215 |
395 |
60 |
60m6 |
18 |
64 |
105 |
315 |
620 |
470 |
500 |
395 |
250 |
940 |
460 |
430 |
235 |
415 |
65 |
65m6 |
18 |
69 |
105 |
355 |
700 |
520 |
560 |
440 |
280 |
1050 |
498 |
490 |
260 |
475 |
70 |
70m6 |
20 |
74.5 |
105 |
400 |
780 |
570 |
630 |
490 |
300 |
1160 |
545 |
525 |
295 |
510 |
75 |
75m6 |
20 |
79.5 |
105 |
CW型蝸桿減速器中心距
CW型蝸桿減速器公稱傳動(dòng)比iN
CW型減速器額定輸入功率P1及額定輸出轉(zhuǎn)矩T2
63 |
80 |
100 |
125 |
140 |
160 |
180 |
200 |
225 |
250 |
280 |
315 |
355 |
400 |
CW型蝸桿減速器公稱傳動(dòng)比iN
5 |
6.3 |
8 |
10 |
12.5 |
16 |
20 |
25 |
31.5 |
40 |
50 |
63 |
公稱
傳動(dòng)比iN |
輸入轉(zhuǎn)速
n1/r·min-1 |
功率轉(zhuǎn)矩
代號(hào) |
中心距a/mm | |||||||||||||
63 |
80 |
100 |
125 |
140 |
160 |
180 |
200 |
225 |
250 |
280 |
315 |
355 |
400 | |||
額定輸入功率P1/KW 額定輸入轉(zhuǎn)矩T2/N·m | ||||||||||||||||
5 |
1500 |
P1 |
4.03 |
7.35 |
15.75 |
26.5 |
|
46.9 |
|
68.1 |
|
103.4 |
|
149.0 |
|
197.0 |
T2 |
123 |
207 |
450 |
770 |
|
1365 |
|
1995 |
|
3050 |
|
4410 |
|
6300 | ||
1000 |
P1 |
3.44 |
5.60 |
12.60 |
22.4 |
|
37.4 |
|
56.4 |
|
96.4 |
|
142.5 |
|
203.3 | |
T2 |
141 |
235 |
540 |
965 |
|
1630 |
|
2470 |
|
4250 |
|
6300 |
|
9030 | ||
7500 |
P1 |
2.96 |
4.83 |
9.88 |
17.2 |
|
29.1 |
|
45.2 |
|
82.5 |
|
132.7 |
|
195.2 | |
T2 |
162 |
270 |
560 |
990 |
|
1680 |
|
2625 |
|
4830 |
|
7770 |
|
11550 | ||
500 |
P1 |
2.44 |
3.88 |
7.14 |
12.2 |
|
20.8 |
|
32.8 |
|
59.0 |
|
109.4 |
|
177.9 | |
T2 |
198 |
322 |
600 |
1040 |
|
1785 |
|
2835 |
|
5145 |
|
9600 |
|
15750 | ||
6.3 |
1500 |
P1 |
3.68 |
6.33 |
13.15 |
22.4 |
28.9 |
40.3 |
50.9 |
58.2 |
72.6 |
88.0 |
107.6 |
127.8 |
158.0 |
193.6 |
T2 |
131 |
230 |
490 |
840 |
1010 |
1520 |
1785 |
2205 |
2570 |
3360 |
3830 |
4900 |
5640 |
7875 | ||
1000 |
P1 |
2.78 |
4.98 |
11.10 |
18.8 |
26.2 |
32.6 |
46.0 |
52.4 |
67.3 |
82.5 |
100.4 |
120.1 |
152.5 |
181.1 | |
T2 |
146 |
270 |
610 |
1050 |
1365 |
1840 |
2415 |
2890 |
3570 |
4725 |
5355 |
6909 |
8160 |
11025 | ||
7500 |
P1 |
2.40 |
4.13 |
8.65 |
14.9 |
20.5 |
26.0 |
36.2 |
39.1 |
59.8 |
73.3 |
93.2 |
112.6 |
141.5 |
174.8 | |
T2 |
168 |
300 |
630 |
1100 |
1420 |
1945 |
2520 |
2940 |
4200 |
5565 |
6615 |
8610 |
10070 |
14175 | ||
500 |
P1 |
1.96 |
3.40 |
6.19 |
11.0 |
14.3 |
17.9 |
25.8 |
27.9 |
43.1 |
52.9 |
70.7 |
87.8 |
118.1 |
155.5 | |
T2 |
202 |
362 |
670 |
1210 |
1470 |
1995 |
2680 |
3150 |
4515 |
5985 |
7455 |
10000 |
12590 |
18900 | ||
8 |
1500 |
P1 |
3.37 |
5.60 |
9.45 |
17.9 |
25.5 |
29.9 |
45.7 |
50.7 |
64.4 |
77.5 |
96.3 |
119.3 |
142.8 |
174.3 |
T2 |
146 |
270 |
455 |
870 |
1100 |
1520 |
1995 |
2500 |
2835 |
3880 |
4250 |
6000 |
6340 |
8820 | ||
1000 |
P1 |
2.59 |
4.49 |
8.36 |
14.2 |
22.8 |
26.2 |
41.1 |
45.8 |
58.9 |
71.2 |
88.7 |
110.0 |
133.0 |
166.1 | |
T2 |
168 |
316 |
600 |
1000 |
1470 |
1995 |
2600 |
3400 |
3885 |
5350 |
5880 |
8300 |
8860 |
12600 | ||
7500 |
P1 |
2.26 |
3.83 |
7.38 |
13.6 |
17.5 |
22.4 |
32.2 |
36.8 |
52.9 |
65.4 |
81.3 |
99.9 |
119.7 |
156.3 | |
T2 |
193 |
356 |
700 |
1300 |
1520 |
2250 |
2780 |
3620 |
4620 |
6510 |
7140 |
10000 |
10570 |
15750 | ||
500 |
P1 |
1.89 |
3.12 |
5.58 |
9.8 |
12.9 |
16.2 |
23.0 |
26.6 |
37.7 |
46.9 |
64.4 |
84.0 |
106.8 |
136.1 | |
T2 |
240 |
431 |
780 |
1400 |
1620 |
2415 |
2940 |
3885 |
4880 |
6930 |
8400 |
12500 |
14000 |
20475 | ||
10 |
1500 |
P1 |
2.69 |
4.69 |
8.43 |
14.9 |
18.2 |
25.7 |
33.7 |
44.2 |
53.3 |
62.1 |
77.4 |
99.3 |
147.2 |
153.5 |
T2 |
152 |
270 |
500 |
890 |
1100 |
1575 |
1940 |
2730 |
3400 |
3990 |
4980 |
6200 |
7850 |
9660 | ||
1000 |
P1 |
2.07 |
3.69 |
7.45 |
13.4 |
16.9 |
23.1 |
30.1 |
38.9 |
46.1 |
53.7 |
67.6 |
92.1 |
118.0 |
145.0 | |
T2 |
172 |
316 |
660 |
1200 |
1520 |
2100 |
2570 |
3570 |
4400 |
5140 |
6500 |
8600 |
11000 |
13650 | ||
7500 |
P1 |
1.830 |
3.14 |
6.24 |
11.1 |
13.6 |
18.3 |
24.9 |
30.3 |
36.9 |
48.7 |
60.8 |
84.8 |
105.2 |
138.6 | |
T2 |
195 |
356 |
730 |
1310 |
1620 |
2200 |
2835 |
3675 |
4670 |
6190 |
7700 |
10500 |
13000 |
17300 | ||
500 |
P1 |
1.46 |
2.53 |
4.56 |
8.1 |
9.8 |
13.5 |
17.8 |
21.9 |
27.7 |
37.4 |
47.8 |
67.8 |
86.9 |
124.0 | |
T2 |
240 |
425 |
790 |
1410 |
1730 |
2415 |
2990 |
3935 |
5190 |
7000 |
9000 |
12500 |
16100 |
23100 | ||
12.5 |
1500 |
P1 |
2.34 |
4.06 |
6.81 |
11.8 |
15.5 |
20.3 |
26.6 |
34.3 |
44.7 |
54.8 |
75.5 |
83.9 |
110.4 |
136.9 |
T2 |
158 |
276 |
475 |
840 |
1050 |
1470 |
1890 |
2570 |
3200 |
4040 |
5460 |
6400 |
8450 |
10500 | ||
1000 |
P1 |
1.83 |
3.27 |
5.75 |
10.4 |
14.0 |
18.5 |
24.4 |
30.5 |
40.4 |
49.6 |
70.2 |
77.6 |
101.5 |
133.5 | |
T2 |
182 |
328 |
600 |
1100 |
1400 |
1995 |
2570 |
3410 |
4300 |
5460 |
7560 |
8700 |
11580 |
15220 | ||
7500 |
P1 |
1.58 |
2.80 |
5.19 |
9.4 |
12.5 |
16.1 |
22.1 |
26.2 |
37.0 |
46.6 |
65.3 |
72.7 |
95.9 |
124.2 | |
T2 |
209 |
374 |
710 |
1300 |
1680 |
2310 |
3090 |
3885 |
5250 |
6825 |
9345 |
11000 |
14595 |
18900 | ||
500 |
P1 |
1.29 |
2.26 |
4.08 |
7.1 |
9.6 |
11.7 |
16.8 |
18.5 |
29.1 |
34.6 |
47.3 |
58.2 |
80.2 |
106.4 | |
T2 |
256 |
448 |
830 |
1470 |
1890 |
2460 |
3465 |
4000 |
6000 |
7450 |
9975 |
13000 |
18000 |
24150 | ||
16 |
1500 |
P1 |
1.98 |
3.47 |
6.68 |
11.6 |
14.3 |
20.6 |
24.3 |
34.9 |
41.5 |
49.0 |
60.1 |
81.6 |
99.2 |
130.4 |
T2 |
158 |
287 |
570 |
1000 |
1260 |
1830 |
2310 |
3150 |
3885 |
4460 |
5670 |
7500 |
9360 |
12000 | ||
1000 |
P1 |
1.56 |
2.73 |
5.74 |
10.1 |
12.9 |
17.1 |
20.8 |
27.1 |
32.4 |
44.1 |
53.7 |
76.6 |
91.2 |
121.2 | |
T2 |
182 |
333 |
730 |
1310 |
1680 |
2250 |
2940 |
3600 |
4500 |
5980 |
7560 |
10500 |
12580 |
16800 | ||
7500 |
P1 |
1.35 |
2.33 |
4.61 |
8.3 |
10.4 |
13.6 |
16.4 |
21.7 |
27.9 |
39.1 |
47.3 |
68.9 |
88.1 |
111.7 | |
T2 |
209 |
374 |
770 |
1410 |
1785 |
2360 |
3000 |
3830 |
5145 |
7000 |
8800 |
12510 |
16100 |
20400 | ||
500 |
P1 |
1.11 |
1.910 |
3.37 |
5.9 |
7.3 |
9.6 |
11.9 |
15.6 |
19.6 |
28.5 |
34.7 |
50.1 |
65.0 |
90.4 | |
T2 |
256 |
460 |
830 |
1470 |
1830 |
2460 |
3300 |
4095 |
5350 |
7560 |
9550 |
13520 |
17600 |
24600 | ||
20 |
1500 |
P1 |
1.93 |
3.08 |
5.0 |
9.0 |
11.6 |
15.9 |
20.4 |
26.2 |
33.5 |
44.0 |
54.3 |
65.5 |
84.9 |
103.6 |
T2 |
188 |
328 |
550 |
1010 |
1260 |
1830 |
2250 |
3050 |
3780 |
5250 |
6195 |
7900 |
9700 |
12600 | ||
1000 |
P1 |
1.53 |
2.41 |
4.30 |
8.3 |
9.8 |
13.7 |
17.5 |
23.1 |
28.4 |
39.5 |
49.2 |
61.2 |
78.9 |
95.5 | |
T2 |
219 |
380 |
700 |
1310 |
1575 |
2360 |
2880 |
4000 |
4750 |
7030 |
8400 |
11000 |
13590 |
17320 | ||
7500 |
P1 |
1.32 |
2.10 |
3.75 |
7.3 |
9.1 |
12.0 |
15.5 |
19.0 |
25.6 |
36.6 |
45.2 |
54.6 |
72.8 |
87.2 | |
T2 |
252 |
437 |
810 |
1575 |
1940 |
2730 |
3360 |
4400 |
5670 |
8600 |
10185 |
13000 |
16600 |
21000 | ||
500 |
P1 |
1.00 |
1.69 |
2.71 |
5.5 |
6.8 |
9.0 |
11.4 |
13.8 |
18.9 |
26.7 |
33.2 |
42.7 |
57.0 |
76.6 | |
T2 |
282 |
518 |
850 |
1730 |
2100 |
2940 |
3620 |
4700 |
6195 |
9240 |
11000 |
15000 |
19100 |
27300 | ||
25 |
1500 |
P1 |
1.38 |
2.47 |
3.94 |
6.9 |
8.7 |
12.4 |
14.9 |
19.3 |
23.4 |
32.3 |
39.9 |
54.0 |
71.1 |
87.8 |
T2 |
162 |
316 |
500 |
930 |
1200 |
1680 |
2150 |
2780 |
3465 |
4725 |
5880 |
7700 |
10570 |
13100 | ||
1000 |
P1 |
1.16 |
2.04 |
3.41 |
5.6 |
7.1 |
10.9 |
12.7 |
17.3 |
20.8 |
28.9 |
36.8 |
47.1 |
63.6 |
77.8 | |
T2 |
205 |
391 |
640 |
1150 |
1470 |
2200 |
2730 |
3675 |
4560 |
6300 |
8000 |
10000 |
14000 |
17300 | ||
7500 |
P1 |
0.95 |
1.74 |
2.82 |
5.1 |
6.4 |
9.9 |
11.7 |
15.5 |
18.8 |
26.3 |
33.3 |
44.6 |
60.0 |
72.9 | |
T2 |
220 |
437 |
700 |
1365 |
1730 |
2620 |
3300 |
4350 |
5460 |
7560 |
9600 |
12500 |
17600 |
21500 | ||
500 |
P1 |
0.69 |
1.34 |
1.99 |
3.7 |
4.6 |
7.2 |
8.5 |
12.2 |
14.8 |
21.1 |
27.1 |
37.6 |
49.1 |
63.8 | |
T2 |
235 |
500 |
730 |
1470 |
1830 |
2780 |
3500 |
5040 |
6300 |
8925 |
11500 |
15500 |
21100 |
27800 | ||
31.5 |
1500 |
P1 |
1.21 |
2.08 |
4.27 |
7.6 |
8.8 |
12.7 |
15.2 |
22.6 |
25.9 |
30.2 |
36.8 |
52.9 |
68.9 |
|
T2 |
168 |
299 |
650 |
1150 |
1400 |
2100 |
2670 |
3780 |
4500 |
5145 |
6510 |
9200 |
12000 |
| ||
1000 |
P1 |
0.95 |
1.66 |
3.39 |
6.0 |
7.1 |
9.8 |
11.7 |
17.3 |
19.4 |
26.9 |
32.3 |
48.6 |
61.9 |
78.2 | |
T2 |
193 |
350 |
770 |
1365 |
1680 |
2360 |
3045 |
3885 |
5040 |
6825 |
8500 |
12500 |
16100 |
20470 | ||
7500 |
P1 |
0.79 |
1.41 |
2.67 |
4.8 |
8.2 |
7.8 |
9.3 |
12.5 |
15.7 |
22.3 |
26.6 |
38.3 |
51.3 |
71.4 | |
T2 |
215 |
391 |
790 |
1400 |
1785 |
2460 |
3150 |
4040 |
5250 |
7350 |
9240 |
13000 |
17600 |
24670 | ||
500 |
P1 |
0.67 |
1.17 |
1.98 |
3.5 |
5.8 |
5.6 |
6.9 |
9.1 |
11.5 |
16.1 |
19.4 |
28.1 |
35.8 |
51.3 | |
T2 |
262 |
472 |
840 |
1470 |
1830 |
2570 |
3400 |
4300 |
5670 |
7770 |
9765 |
14000 |
18100 |
26250 | ||
40 |
1500 |
P1 |
1.17 |
1.88 |
3.22 |
5.7 |
7.3 |
9.9 |
12.4 |
16.7 |
21.1 |
28.3 |
35.0 |
42.6 |
58.2 |
70.9 |
T2 |
198 |
345 |
620 |
1150 |
1410 |
2100 |
2570 |
3620 |
4500 |
6300 |
7450 |
9600 |
12580 |
16275 | ||
1000 |
P1 |
0.90 |
1.47 |
2.19 |
4.9 |
6.2 |
8.8 |
10.9 |
13.9 |
18.0 |
24.1 |
31.4 |
39.1 |
51.9 |
66.3 | |
T2 |
225 |
397 |
790 |
1470 |
1785 |
2730 |
3300 |
4410 |
5670 |
8190 |
9870 |
13000 |
16600 |
22575 | ||
7500 |
P1 |
0.81 |
1.26 |
2.35 |
4.4 |
5.5 |
7.0 |
8.7 |
11.2 |
14.8 |
20.8 |
25.4 |
34.0 |
42.8 |
60.7 | |
T2 |
262 |
449 |
870 |
1680 |
2040 |
2835 |
3465 |
4670 |
6090 |
8925 |
10500 |
15000 |
18100 |
27300 | ||
500 |
P1 |
0.64 |
1.02 |
1.68 |
3.2 |
3.9 |
5.2 |
6.5 |
8.0 |
11.0 |
15.2 |
19.3 |
25.0 |
31.6 |
46.8 | |
T2 |
298 |
523 |
920 |
1785 |
2150 |
3045 |
3720 |
4880 |
6600 |
9450 |
11550 |
16000 |
19600 |
30975 | ||
50 |
1500 |
P1 |
0.91 |
1.64 |
2.55 |
4.4 |
5.6 |
7.6 |
9.3 |
12.7 |
15.2 |
21.3 |
26.7 |
33.7 |
45.3 |
56.3 |
T2 |
183 |
357 |
570 |
1040 |
1365 |
1890 |
2415 |
3255 |
4095 |
5565 |
7245 |
9000 |
12580 |
15750 | ||
1000 |
P1 |
0.74 |
1.32 |
2.18 |
3.8 |
4.7 |
6.7 |
8.2 |
11.0 |
14.0 |
19.0 |
23.5 |
31.3 |
41.6 |
52.1 | |
T2 |
220 |
414 |
720 |
1315 |
1680 |
2465 |
3150 |
4200 |
5565 |
7350 |
9450 |
12510 |
17110 |
21525 | ||
7500 |
P1 |
0.60 |
1.11 |
1.77 |
3.4 |
4.0 |
6.1 |
7.3 |
9.5 |
11.9 |
16.9 |
21.8 |
28.6 |
38.1 |
48.2 | |
T2 |
236 |
466 |
760 |
1520 |
1890 |
2885 |
3675 |
4670 |
6195 |
8610 |
11550 |
15000 |
20640 |
26250 | ||
500 |
P1 |
0.45 |
0.84 |
1.25 |
2.4 |
2.9 |
4.5 |
5.4 |
7.1 |
8.6 |
13.2 |
16.6 |
22.5 |
30.2 |
40.0 | |
T2 |
256 |
523 |
790 |
1575 |
1995 |
3095 |
3885 |
5090 |
6510 |
9660 |
12600 |
17000 |
23650 |
32000 | ||
63 |
1500 |
P1 |
|
1.35 |
1.85 |
3.5 |
4.7 |
5.9 |
8.1 |
10.5 |
13.8 |
16.1 |
23.2 |
26.3 |
35.5 |
47.7 |
T2 |
|
322 |
470 |
935 |
1260 |
1730 |
2360 |
3150 |
4095 |
4830 |
6400 |
8200 |
11000 |
15220 | ||
1000 |
P1 |
|
0.99 |
1.44 |
2.6 |
3.6 |
4.4 |
6.7 |
8.2 |
12.1 |
14.0 |
21.4 |
23.9 |
32.9 |
44.7 | |
T2 |
|
345 |
530 |
1000 |
1410 |
1890 |
2880 |
3570 |
5250 |
6195 |
8505 |
11000 |
15000 |
21000 | ||
7500 |
P1 |
|
0.82 |
1.21 |
2.3 |
3.0 |
3.9 |
5.4 |
7.2 |
10.1 |
12.2 |
16.2 |
21.4 |
30.9 |
39.7 | |
T2 |
|
374 |
580 |
1155 |
1575 |
2150 |
3045 |
4095 |
5775 |
7000 |
9550 |
13000 |
18600 |
24600 | ||
500 |
P1 |
|
0.66 |
0.95 |
1.8 |
2.4 |
3.0 |
4.5 |
5.6 |
7.6 |
9.0 |
12.4 |
16.6 |
22.8 |
30.2 | |
T2 |
|
449 |
660 |
1310 |
1785 |
2415 |
3500 |
4620 |
6300 |
7560 |
10500 |
14520 |
20100 |
27300 |
1.輸入功率和輸出轉(zhuǎn)矩
CW型蝸桿減速器額定輸入功率P1N(KW)各額定輸出轉(zhuǎn)矩了T2(N·n)見表3.4辕憋。表3.4中的額定輸入功率P1及額定輸出轉(zhuǎn)矩T2適用于如下工作條件:減速器工作載荷 平穩(wěn),無(wú)沖擊卷俱,每日工作8h寒焚,每小時(shí)啟動(dòng)10次,啟動(dòng)轉(zhuǎn)矩不超過(guò)額定轉(zhuǎn)矩的2.5倍肿犁,小時(shí)負(fù)荷率JC=100%湘志,環(huán)境溫度為20℃。當(dāng)上述條件不能滿足時(shí)整空,應(yīng)依據(jù)表3.6~表3.9進(jìn)行修正羽抒。
2. 傳動(dòng)效率
CW型蝸桿減速器的傳動(dòng)效率見表3.5。
表3.5 CW型減速器的傳動(dòng)效率
公稱傳動(dòng)比
iN |
輸入轉(zhuǎn)速
ni/r·min-1 |
中心距a/mm | |||
63~100 |
125~200 |
225~280 |
315~400 | ||
| |||||
5~8 |
1500 |
91 |
93.5 |
95 |
96 |
1000 |
90 |
93 |
94.5 |
95.5 | |
750 |
89 |
92.5 |
94 |
95 | |
500 |
88 |
92 |
93.5 |
94.5 | |
10~12.5 |
1500 |
86 |
91.5 |
94 |
95 |
1000 |
85 |
91 |
93.5 |
94.5 | |
750 |
83 |
90 |
93 |
94 | |
500 |
82 |
89 |
92 |
93.5 | |
16~25 |
1500 |
83.5 |
88 |
90 |
91 |
1000 |
82 |
86 |
88 |
89 | |
750 |
80 |
84 |
87.5 |
88.5 | |
500 |
78 |
82 |
85 |
87 | |
31.5 |
1500 |
75 |
83 |
84 |
86 |
1000 |
72 |
80 |
81 |
85 | |
750 |
70 |
77 |
79 |
84 | |
500 |
67.5 |
75 |
76 |
82 | |
40 |
1500 |
74 |
79.5 |
82.5 |
84.5 |
1000 |
72.5 |
76 |
81 |
82.5 | |
750 |
70 |
74 |
79 |
81 | |
500 |
68 |
71 |
74 |
78 | |
50~63 |
1500 |
70 |
78 |
81 |
83 |
1000 |
67 |
75 |
80 |
81 | |
750 |
65 |
72 |
77 |
79 | |
500 |
63 |
70 |
74 |
75 |
3.軸端許用載荷
CW型蝸桿減速器輸出軸軸端徑向許用載荷FR或軸向許用載荷FA見表3.6偶凝。
表3.6 CW型減速器徑向許用載荷FR或軸向許用載荷FA
中心距a/mm |
63 |
80 |
100 |
125 |
140 |
160 |
180 |
FR或FA/N |
3500 |
5000 |
6000 |
8500 |
10000 |
11000 |
13000 |
中心距a/mm |
200 |
225 |
250 |
280 |
315 |
355 |
400 |
FR或FA/N |
18000 |
20000 |
21000 |
27000 |
31000 |
35000 |
38000 |
表3.6中的FR是根據(jù)外力作用于輸出軸軸端的中點(diǎn)確定的蝶锋,見圖3.2。
CW系列圓弧圓柱蝸桿減速器承載能力傳動(dòng)效率(JB/T 7935-1999)
當(dāng)外力作用點(diǎn)偏離中點(diǎn)△L時(shí)什往,其許用徑向載荷應(yīng)由式(3.1)確定:
式中的正負(fù)號(hào)分別對(duì)應(yīng)于外力作用點(diǎn)由軸端中點(diǎn)向外側(cè)及內(nèi)側(cè)偏移的情形扳缕。
1.選用系數(shù)
(1) 選用系數(shù)f1見表3.7。
表3.7選用系數(shù)f1
原動(dòng)機(jī) |
日運(yùn)轉(zhuǎn)時(shí)間/h |
載荷性質(zhì)及代號(hào) | ||
均勻載荷Ⅰ② |
中等沖擊載荷Ⅱ② |
強(qiáng)沖擊載荷Ⅲ② | ||
f1 | ||||
電動(dòng)機(jī)
汽輪機(jī)
水力機(jī) |
偶然性的0.5①
間斷性的2①
2~10
10~24 |
0.8
0.9
1.0
1.25 |
0.9
1.0
1.25
1.50 |
1.0
1.25
1.50
1.75 |
活塞發(fā)動(dòng)機(jī)
(4~6個(gè)缸) |
偶然性的0.5①
間斷性的2①
2~10
10~24 |
0.9
1.0
1.25
1.50 |
1.0
1.25
1.50
1.75 |
1.25
1.50
1.75
2.0 |
原動(dòng)機(jī) |
日運(yùn)轉(zhuǎn)時(shí)間/h |
載荷性質(zhì)及代號(hào) | ||
均勻載荷Ⅰ② |
中等沖擊載荷Ⅱ② |
強(qiáng)沖擊載荷Ⅲ② | ||
f1 | ||||
活塞發(fā)動(dòng)機(jī)
(1~3個(gè)缸) |
偶然性的0.5①
間斷性的2①
2~10
10~24 |
1.0
1.25
1.50
1.75 |
1.25
1.50
1.75
2.0 |
1.50
1.75
2.0
2.25 |
① 指在每日偶然和間歇運(yùn)轉(zhuǎn)時(shí)間的總和别威。
②Ⅰ躯舔、Ⅱ、Ⅲ參見表1.2省古。
(2)啟動(dòng)頻率系數(shù)f2見表3.8粥庄。
表3.8 啟動(dòng)頻率系數(shù)f2
每小時(shí)啟動(dòng)次數(shù) |
≤10 |
>10~60 |
>60~240 |
>240~400 |
f2 |
1 |
1.1 |
1.2 |
1.3 |
(3)小時(shí)載荷率系數(shù)f3見表3.9。
表3.9小時(shí)載荷率系數(shù)f3
小時(shí)載荷率Jc/% |
100 |
80 |
60 |
40 |
20 |
f3 |
1 |
0.94 |
0.86 |
0.74 |
0.56 |
(4)環(huán)境溫度系數(shù)f4見天3.10豺妓。
表3.10環(huán)境溫度系數(shù)f4
環(huán)境溫度℃ |
10~20 |
>20~30 |
>30~40 |
>40~50 |
f4 |
1 |
1.14 |
1.33 |
1.6 |
2.選用方法
(1)選用減速器應(yīng)已知原動(dòng)機(jī)惜互、工作機(jī)類型能參數(shù)、載荷性質(zhì)及大小琳拭、每日運(yùn)行時(shí)間训堆、每小時(shí)啟動(dòng)次數(shù)描验、環(huán)境溫度和軸端載荷等。
(2)已知條件與表3.4規(guī)定的工作條件相同時(shí)坑鱼,可直接由表3.4選取所需減速器的規(guī)格帘染。
(3)已知條件與表3.4規(guī)定的工作條件不同時(shí),應(yīng)由式(3.2)~式(3.5)進(jìn)行修正計(jì)算脯阔,再由計(jì)算結(jié)果的較大值由表3.4選取承載能力相符或偏大的減速器夏捣。
或 P1J=P1Bf1f2 (3.2)
P1R= P1Bf3f4 (3.3)
T2J=T2Bf1f2 (3.4)
T2R=T2Bf3f4 (3.5)
式中Pu——減速器計(jì)算輸入機(jī)械功率,kW摇值;
P1R——減速器計(jì)算輸入熱功率贵筹,kW;
T2J——減速器計(jì)算輸出機(jī)械轉(zhuǎn)矩,N·m;
T2R——減速器計(jì)算輸出熱功率茫步,N·m;
P1B——減速器實(shí)際輸入功率翼毡,kW;
T2R——減速器實(shí)際輸出轉(zhuǎn)矩拿豺。N·m既感。
(3)初選好減速器的規(guī)格后,還應(yīng)校核減速器的最大尖峰載荷不超過(guò)額定承載能力的2.5倍咱缭,并按表3.6進(jìn)行減速器輸出軸上作用載荷的校核挂悲。
2. 選用示例
試為一建筑卷?yè)P(yáng)機(jī)選擇CW型蝸桿減速器,已知電動(dòng)機(jī)轉(zhuǎn)速n1=725r/min,傳動(dòng)比iN=20,輸出轉(zhuǎn)矩T2B=2555 N·m俊戳,啟動(dòng)轉(zhuǎn)矩T2max=5100 N·m,輸出軸端徑向載荷FR=11000N揖赴,工作環(huán)境溫度30℃,減速器每日工作8h抑胎,每小時(shí)啟動(dòng)次數(shù)15次燥滑,每次運(yùn)行時(shí)間3min,中等沖擊載荷阿逃,裝配型式為第Ⅰ種铭拧。
由于給定條件與表3.4規(guī)定的工作應(yīng)用條件不一致,故應(yīng)進(jìn)行有關(guān)選型計(jì)算恃锉。
由表3.6查得f1=1.2,由表3.7查得f2=1.1搀菩,由表3.8計(jì)算查得f3=0.93,由表3.9查得f4=1.14,由式(3.4)、式(3.5)計(jì)算得:
T2J=T2Bf1f2
=2555×1.2×1.1
=3372.6 N·m
按計(jì)算結(jié)果最大值3372.6 N·m及iN=20破托,n1=725r/min秕磷,由表3.4初選減速器為a=200mm,T2=4400N·m,大于要求值,符合要求炼团。
對(duì)減速器輸出軸軸端載荷及最大尖峰載荷進(jìn)行的校核均滿足要求,故最后選定減速器的型號(hào)為:CW200-20-IF疏尿。
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